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Projects & Test Rigs

Automated test rig identifying defects in transmission components before final assembly.

A fully automated end-of-line test rig built to evaluate automotive transmission assemblies. The system performs multi-parameter testing including gear-shift quality, torque transmission efficiency, NVH signature comparison, and bearing vibration profiling — all within a single automated cycle.

Precision rewinding lines with advanced tension control for multiple materials.

A high-speed multi-material rewinding system with closed-loop tension control using servo drives. Handles paper, metallic foil, steel coil, and corrugated sheets with automatic splicer and web-break detection.

Full EOL assembly line with integrated data acquisition for traceability.

A turnkey end-of-line automated assembly station with multi-station PLC interlocking, barcode-based part traceability, torque monitoring, and real-time SCADA dashboard reporting.

Automated sheeter producing precise sheets from roll stock.

A fully automated sheeting line that converts large paper rolls into precision-cut sheets using a rotary knife with servo-controlled cut registration and automatic jam clearance.

Performance evaluation test rig for oil pumps ensuring reliability.

A hydraulic pump performance test rig that evaluates volumetric efficiency, pressure relief behavior, flow rate linearity, and leakage under cyclic load conditions with automatic pass/fail reporting.

Noise, Vibration & Harshness detection systems using reference-based analysis.

A production-integrated NVH system that captures high-resolution vibration signatures from rotating assemblies using tri-axial accelerometers and microphones. Defects detected by FFT spectra comparison against a golden-unit reference.