Industrial Automation
Services & Capabilities
From single control panels to fully automated Special Purpose Machines and plant-wide SCADA installations, Comeet Controls delivers precision, safety, and turnkey dependability.
Special Purpose Machines
Custom-engineered automated machinery to solve complex assembly and testing bottlenecks.
Custom-designed SPMs — full design, development, installation, and commissioning to meet your unique production requirements.
Key Technical Scope:
- End-of-line component testing rigs and inspection benches
- Automated and semi-automated multi-station assembly lines
- Pneumatic, hydraulic, and servo-driven indexing mechanisms
- Poka-Yoke error-proofing, sensor verification, and barcode tracking
- Complete 3D CAD modeling, structural FEA, and fabrication
PLC & HMI Programming
Deterministic control logic, intuitive touch interfaces, and fail-safe interlocking.
Expert PLC, HMI, VFD, and servo-based programming for smooth machine operation and precise process automation.
Key Technical Scope:
- Siemens TIA Portal (S7-1200, S7-1500, Safety PLCs)
- Rockwell Automation Studio 5000 / RSLogix (ControlLogix, CompactLogix)
- Mitsubishi Electric (GX Works 2/3, iQ-R, FX Series)
- Schneider Electric EcoStruxure & Delta Automation PLCs
- Ergonomic HMI screens with recipe handling, event logs, and animated mimics
SCADA Development
Real-time plant visibility, historical data trending, and enterprise integration.
Comprehensive SCADA design and development for real-time monitoring, control, and data acquisition across your plant.
Key Technical Scope:
- Centralized SCADA architecture with client-server deployment
- Real-time graphical plant mimics and interactive equipment control
- High-speed SQL data logging and automated shift/daily PDF reports
- OPC-UA, Modbus TCP/RTU, Profinet, and MQTT protocol integration
- Mobile and web-based dashboard access for plant managers
Electrical Control Panels
Engineered panel manufacturing compliant with IEC/IS industrial standards.
Design and manufacturing of PLC control panels and power distribution panels to exacting industry standards.
Key Technical Scope:
- IP55 / IP65 enclosure ratings with climate control (AC/exhaust fans)
- Computerized ferruling, structured wiring routing, and neat busbar layouts
- Comprehensive electrical schematics created in EPLAN Electric P8
- Short-circuit withstand, megger insulation, and high-voltage testing
- CE/IS standard compliance with branded switchgear (Schneider, Siemens, ABB)
Troubleshooting & AMC
Emergency fault diagnosis, cycle time optimization, and legacy modernization.
Expert fault-finding team that minimizes downtime and keeps your production lines running at peak efficiency.
Key Technical Scope:
- 24/7 on-site emergency troubleshooting across Pune & Maharashtra
- Legacy controller migration (e.g. Siemens S5 to S7, older Omron to modern PLCs)
- Drive tuning, VFD harmonic minimization, and servo jitter reduction
- Cycle-time reduction audits and software refactoring
- Annual Maintenance Contracts (AMC) with scheduled preventative audits
Laser Cutting & Components
High-precision CNC cutting for enclosures, acrylics, wood, and hardware distribution.
Precision acrylic and wood laser cutting, hardware engineering, and supply of automation and control components.
Key Technical Scope:
- High-precision laser cutting of acrylic panels, polycarbonate shields, and wood
- Custom machine fascia plates, engraved legend plates, and terminal covers
- Supply of certified industrial automation sensors, proximity switches, and relays
- VFDs, servo packages, power supplies, and terminal blocks at competitive rates
- Rapid prototyping and custom bracket fabrication for machine sensors
Our 5-Stage Execution Lifecycle
From initial requirement drafting to commissioning on your factory floor.
Requirement & Site Survey
Detailed discussion of part drawings, cycle time targets, electrical specs, and shop floor footprint.
Engineering & CAD Design
Mechanical 3D CAD modeling in SolidWorks and electrical circuit design in EPLAN for client approval.
Fabrication & Panel Wiring
Precision structural fabrication, panel assembly, component mounting, and systematic wiring ferruling.
Factory Acceptance Testing (FAT)
Simulated dry-run testing, safety interlocking verification, and defect validation with client witnessing.
Site Commissioning & Handover
On-site installation, production ramp-up support, operator training, and comprehensive documentation.
Need a Custom Solution for Your Plant?
Send us your machine specifications or electrical panel requirements, and our engineers will provide a comprehensive technical proposal.
Request Technical Consultation